Repair of the GPU

Gas piston units (GPU) are a key element of power systems, providing generation of electric and thermal energy. Reliable operation of gas piston units directly affects the efficiency of the power system of the enterprise. However, like any technical equipment, gas piston units can encounter various faults that require prompt repair of the GPU engine. In this material we will consider in detail planned service actions and possible malfunctions of MWM GPU.

Classification of repairs of MWM gas piston units

Maintenance and repair activities are categorized into several types depending on the operating condition of the unit and the mileage (operating hours):

• E-10 to E-40: diagnostic inspections and checks. During these stages, the condition of the main components of the GPU is checked to identify potential defects or wear. During maintenance
• E40: according to MWM regulations oil and air filters are supposed to be replaced, spark plugs are replaced if necessary. At 8000 mth the crankcase gas filters are replaced.
• E-50 - E-60: medium repair. Within the framework of this repair, worn assemblies and parts are replaced, ignition and fuel supply systems are adjusted.
• E-70: major repair. This is the deepest and most complex type of repair, involving a complete disassembly of the unit, replacement of the main parts and assemblies, as well as restoring the performance characteristics of the engine.
  These categories determine the nature of the work and help plan maintenance to ensure smooth operation of the units.

GPU repair stages

The repair process of a gas piston unit includes several stages:

1. Fault diagnosis. The initial stage consists in identifying problematic components of the unit, using specialized diagnostic equipment, and checking the engine performance indicators.
2. Determination of the causes of the malfunction. After the detection of defects, the causes of their occurrence are analyzed. This can be due to both wear and tear of parts and operational errors.
3. Restoration of performance. At this stage, damaged assemblies and parts are replaced or repaired, fuel supply, ignition, cooling and other critical systems of the GPU are adjusted.
4. Testing after repair. After repair, all operating parameters of the unit are checked to make sure that the equipment is reliable and working correctly.

Causes of gas piston unit (GPU) malfunctions

Gas piston units are subject to various types of malfunctions, which can be caused by both component wear and tear and external factors such as operating conditions, fuel quality and others. The following are the most common malfunctions of gas turbine units and possible causes of their occurrence:

Benefits of regular maintenance

Regular maintenance of gas piston units not only helps reduce malfunctions, but also extends equipment life, reduces operating costs and improves overall plant efficiency. Maintenance recommendations include routine replacement of filters, oil and other consumables, as well as periodic inspection of systems for leaks, defects and wear.

Advantages of repair from “MKS”

• Original spare parts. Repair of gas piston units is carried out using only original spare parts. “MKS” has an operative stock of original spare parts and components supplied from manufacturing plants.
• Qualified specialists. Repair of gas piston plants of various brands and other equipment is performed by experienced engineers who have passed certified training at the manufacturing plants. The whole staff of the MKS service department is constantly improving its qualification and undergoing technical training.
• Minimal repair time. The extensive network of MKS branches in Russia ensures the presence of experienced specialists in different regions of the country. Together with the availability of spare parts and components that do not require additional delivery and customs clearance, this minimizes the time of GPU repair.
• Original service tools. MKS has at its disposal special service and repair kits designed for each type of engine. Repair of plants using other tools is inadmissible, as it leads to equipment breakdown.

Emergency repairs of gas turbine units

We also carry out emergency repairs of gas piston units, which may be required if the equipment is operated incorrectly. The main causes of accidents include unqualified maintenance, use of non-original spare parts and ignoring warnings about incorrect operation of the unit. The MKS team offers prompt specialist visit, diagnostics, estimation of the scope and cost of work, as well as supply of spare parts for necessary repairs.

Conclusion

Repair and maintenance of gas piston units play a key role in ensuring their reliable and long-term operation. It is important to follow a schedule of diagnostic inspections and scheduled repairs, such as E-10 through E-70, to keep your equipment in good working order and avoid costly downtime.

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